rotating drum, back plate for a rotating drum, device, freeze dryer, processing line and process for

专利摘要:
"ROTATING DRUM FOR USE IN A VACUUM FREEZING DRYER". The present invention relates to a rotating drum (302) for use in a vacuum freeze dryer (204), for the bulk production of freeze-dried particles, is provided. The drum (302) is in open communication with the vacuum chamber (212), and comprises a main section (304), terminated by a front plate (306) and a rear plate (308), the rear plate (308) is adapted for connection with a support rotation axis (312), for rotating support of the drum (302), and the back plate (308) is permeable to the sublimation steam of freeze drying of the particles.
公开号:BR112014008151B1
申请号:R112014008151-4
申请日:2012-10-04
公开日:2021-02-23
发明作者:Bernhard Luy；Manfred Struschka；Thomas Gebhard；Matthias Plitzko
申请人:Sanofi Pasteur Sa；
IPC主号:

专利说明:

TECHNICAL FIELD
[001] The present invention relates to the general field of freeze drying, for example, pharmaceuticals, biopharmaceuticals and vaccines, and other articles of high added value. More specifically, the invention relates to a rotating drum for use in a vacuum freeze dryer, for the bulk production of freeze-dried particles, inside a vacuum chamber, back plate for a rotating drum, device, line of processing for the production of freeze-dried particles under closed conditions and process for the bulk production of freeze-dried particles under vacuum. BACKGROUND OF THE INVENTION
[002] Freeze drying, also known as lyophilization, is a process for drying high quality products, such as, for example, pharmaceutical products, biological materials, such as proteins, enzymes, microorganisms, and, in general , thermosensitive materials and / or sensitive to hydrolysis. Freeze drying provides drying of the desired product by sublimation of ice crystals in water vapor, that is, by means of direct transition of at least a part of the product's water content, from the solid phase to the gas phase .
[003] Freeze drying processes in the pharmaceutical area can be used, for example, for the drying of medicines, drug formulations, Active Pharmaceutical Ingredients ("APIs"), hormones, peptide-based hormones, carbohydrates, monoclonal antibodies , blood plasma products or their derivatives, immunological compositions including vaccines, therapeutic agents, other injectable substances, and, in general, substances that would not otherwise be stable for a desired period of time. For a freeze-dried product to be stored and transported, the water (or other solvent) must be removed, before sealing the product in small bottles or containers, to maintain sterility and / or restraint. In the case of pharmaceutical and biological products, the lyophilized product can be reconstituted later by dissolving the product in a suitable reconstituting medium (for example, pharmaceutical grade diluent), prior to administration, for example, injection.
[004] A freeze dryer is generally understood as a process device, used in a process line for the production of freeze-dried particles, such as granules or pellets, typically ranging from several micrometers to several millimeters. Freeze drying can be conducted under arbitrary pressure conditions, for example, atmospheric pressure conditions, but it can be conducted efficiently (in terms of drying time scales) under vacuum conditions (i.e., low pressure conditions).
[005] Drying the particles in bulk can generally provide greater drying efficiency than drying the particles after filling in small bottles or containers. Several approaches to freeze dryer designs (in bulk) include the use of a rotating drum to receive the particles. The effective surface of the product can be increased by the rotating drum, which in turn can result in an accelerated transfer of mass and heat, as compared to drying the particles in small jars or containers, such as dry bulk in trays stationary. Bulk drum-based drying can generally result in homogeneous drying conditions for the entire batch.
[006] Patent application DE 196 54 134 C2 describes a device for freeze drying products in a rotating drum. The product is also filled with the bulk product, and is rotated slowly to achieve a stable thermal transfer between the product and the inner wall of the drum. The inner wall of the drum can be heated by a heating means, provided in the annular space between the drum and a chamber housing the drum. The vapor released by sublimation of the product is eliminated from the drum. In this approach, a vacuum is provided inside the drum, which promotes a complex mechanical configuration, in which, for example, a vacuum pump has to be connected in a hermetic vacuum way (vacuum sealed) to the inside of the rotating drum . Furthermore, any equipment (or supply lines for it) relating to cooling, heating, monitoring of process conditions, cleaning and sterilization has to be adapted to maintain the vacuum tightness property of the rotating drum.
[007] For efficient freeze drying under vacuum conditions, the particle vapor sublimation can include maximizing the effective product surface area by rotating a drum, and further promoting, for example, the achievement of optimized process conditions for the particles. For example, a heating mechanism can be provided in the chamber and / or the drum, to maintain the temperature close to an optimum value, during freeze drying.
[008] One of the problems that can occur during the efficiently promoted freeze-drying processes is that the exhaust vapor, when expelled from the drum / processing chamber, can reach damagingly high speeds. In fact, the flow of exhaust sublimation steam can cause "strangulated flow conditions" (also sometimes known as "strangulation flow conditions"), where the velocity of the exhaust vapor approaches a fixed fixed maximum value , that is, before strangulation, as it leaves the drum. However, in many cases the interaction between the steam flow and the particles in the drum becomes stronger as the particles get smaller. Consequently, for pellets or granules in the submillimetric size range the interaction is sufficiently powerful that the exhaust vapor, in or near the strangled flow conditions, can sweep an undesirably large fraction of the product out of the drum. In addition to affecting negatively in terms of product loss, problems associated with dryness in bulk can occur such as insufficiently dry particles driven out of the drum, and subsequently mixed during discharge with sufficiently dry particles. Problems with cleaning and / or sterilization can also occur.
[009] Some of these problems can be mitigated by decreasing the velocity (or mass) of the vapor flow, and, thus, the moment that is transferred to the particles crossing the flow inside the rotating drum. However, these approaches generally imply substantially decreasing drying efficiency in terms of drying times. For example, measures, such as adapting vacuum conditions to reduce steam escape speeds, controlling a lower temperature within the processing volume, and / or reducing the effective product surface by delaying the rotation of the drum all tending to increase the time needed to obtain the desired level of dryness of the product. SUMMARY OF THE INVENTION
[0010] It is an object of the present invention to provide a freeze dryer design, in which at least one open rotating drum is housed within at least one vacuum chamber. The present invention considers that this design approach provides efficient freeze drying of particles of submillimetric dimensions, in terms of reduced drying times, while minimizing the loss of drum particles, due to the transfer of momentum from the escaping sublimation vapor.
[0011] According to an embodiment of the invention, a rotary drum for use in a vacuum freeze dryer, for the bulk production of freeze-dried particles, is provided. The drum is in open communication with the vacuum chamber and optionally comprises a main section terminated by front and rear plates. In the preferred embodiments, the rear plate is adapted for connection with a support axis of rotation, for rotating support of the drum. Furthermore, the back plate is permeable to sublimation vapor from freeze drying of the particles.
[0012] As used in this specification, the term "production" includes, but is not limited to, the production or processing of freeze-dried particles for commercial purposes, but it also includes production for development purposes, testing purposes, research purposes, and to submit data to any regulatory body or organization, and the like. In particular embodiments, particle processing in the drum comprises at least the steps of feeding the particles to be drum dried, freeze-drying the particles in the drum, and discharging the dried particles from the drum. The particles can comprise granules or pellets, where the term "pellets" preferably refers to particles with a tendency to be round, while the term "granules" refers preferably to irregularly formed particles. In one example, the particles may comprise micropellets, that is, pellets with sizes in the micrometer range. According to a specific example, a freeze dryer is adapted for the production of essentially round freeze-dried micropellets, with an average value for their diameters selected within a range of about 200 to 800 micrometers (μm), and, preferably, with a narrow particle size distribution of around, for example, ± 50 μm around the selected value.
[0013] The term "in bulk", as used in this specification, should be understood generically as referring to a system or set of particles that maintain contact with each other, that is, the system comprises multiple particles, microparticles , pellets and / or micropellets. For example, the term "in bulk" can refer to a loose amount of pellets constituting at least part of a product stream, for example, a batch of a product to be processed in a processing device, such as a dryer by freezing or a processing line including the freeze dryer, in which the bulk material is loose in the sense that it is not contained in small bottles, containers or other containers for conducting or transporting the particles / pellets within the processing device or processing line. A similar meaning holds true for the term "volume".
[0014] The bulk material described in this specification will normally refer to a quantity of particles (pellets, etc.) exceeding a packaging (secondary or final) or intended as a dose for a single patient. The quantity of the bulk material can refer to a primary packaging, for example, a production step can comprise the production of sufficient bulk material to fill one or more Intermediate Bulk Material Containers (IBCs).
[0015] A freeze dryer is generally understood as a processing device, which is, in turn, a device providing a process volume, within which process conditions, such as pressure, temperature, humidity (that is, content steam, often water vapor, more generally vapor of any solvent in sublimation), etc., are controlled to achieve desired values for a freeze drying process for a predetermined period of time (for example, a production step) . Specifically, the term "processing conditions" is intended to refer to temperature, pressure, humidity, etc., in the processing volume, where a processing control can comprise controlling or promoting these processing conditions within the processing volume. , according to a desired processing regime, for example, according to a time sequence of a desired temperature profile and / or pressure profile (s). Although "closed conditions" (sterility conditions and / or restraining conditions) are also subject to processing control, these conditions are discussed in this specification in many cases explicitly and separately from the other process conditions indicated above.
[0016] The desired processing conditions can be achieved by controlling process parameters through the implementation of heating and / or cooling equipment, vacuum pumps, condensers and the like. In some embodiments, the freeze dryer can be further adapted to provide operation under closed conditions (sterility and / or restraint). Generally, production under sterile conditions means that no contaminants from the environment can reach the product. Production under restraining conditions means that neither the product nor its elements, including, but not limited to excipients and the like, leave the processing volume and reach the environment.
[0017] As used in some of these embodiments, the conditions of restraint and / or sterility are understood to include conditions of restraint and / or relative sterility (s); so that a relative measure of product sterility is achieved, as determined by routine testing and testing procedures, in view of the final product specifications for the minimum and maximum contaminant levels. Furthermore, for any specific device / processing line, the terms "sterility" ("sterile conditions") and "restraint" ("contained conditions") must be understood as necessary by the regulatory requirement applicable to the specific case in question. For example, "sterility" and / or "restraint" can be understood as defined according to the requirements of Good Manufacturing Practice ("GMP) and the like.
[0018] According to various embodiments, the drum is adapted to be used inside a vacuum chamber of the freeze dryer. The vacuum chamber may comprise a containment wall, which provides in airtight closure, that is, an airtight separation or isolation, from the confined processing volume of a physical medium (thereby defining the processing volume). The drum can be arranged entirely within the processing volume.
[0019] In some embodiments, the is also generally open, that is, the part of the processing volume inside the drum is in open communication with that part of the processing volume outside the drum. Processing conditions, such as pressure, temperature and / or humidity, tend to be the same between the internal and external parts of the processing volume. In particular, any pressure differences between the internal and external volumes will be limited. Therefore, the drum is not limited to models or shapes typically known, for example, for pressure vessels. Therefore, the front plate and / or the rear plate can (s) be generally conical (s) or dome-shaped, for example, can (m) be formed (s) like a domed or domed cone, or (m) be otherwise suitable for a particular environmental scenario. The main section of the drum may be of a general shape, suitable for conducting the particles, for example, a generally cylindrical shape.
[0020] With respect to a flow of bulk products into and out of the drum and freeze dryer, the following notation is generally associated with "loading / unloading", which refers to a flow of particles to and from a freeze dryer, while "loading / unloading" refers to a flow of particles into and out of the drum. However, in some embodiments and in some figures an opening in the drum, provided for loading / unloading, is also referred to as a "loading / unloading opening".
[0021] In some embodiments, the supporting rotation axis and a drive mechanism for the axis are arranged entirely inside the freeze dryer, for example, the vacuum chamber. This configuration prevents the shaft from going through the containment wall of the vacuum chamber. This is considered to avoid much of the complexity and problems with sealing the drive mechanism against the processing volume, such as the potential for pollution due to friction, etc. Alternatively, the support axis of rotation passes through the containment wall, so that the drive mechanism is disposed outside the processing volume (vacuum chamber). In the latter approach, the crossing of the support shaft is sealed, for example, by means of one or more vacuum siphons to maintain closed conditions within the processing volume (vacuum chamber).
[0022] "Permeability" can be understood as being permeable to sublimation vapor (in general, water vapor and / or any other solvent vapor), in which the smallest opening, which allows steam to pass through, and therefore , which provides "permeability" can be considered as an opening of one size or above the sizes of the molecules or other constituents of the vapor. For practical reasons, one can consider the smallest reasonable opening (in a mesh, cloth or similar material) of a size in which the viscosity of the steam does not play a considerable role in preventing the passage of the steam. To provide adequate particle retention capacity for the selected material, the openings in the material must be smaller than the minimum size range of the particle distribution (desired or theoretical size).
[0023] According to various embodiments, both the front and rear plates are permeable to sublimation steam. In some embodiments, the faceplate, for example, comprises one or more loading openings, for loading and, optionally, unloading the particles. In these or other embodiments, the back plate is additionally or alternatively involved with loading and / or unloading. For example, loading (loading) can be achieved through one or more openings in the front plate, and discharge (unloading) can be achieved through one or more openings in the back plate. Although in other embodiments, this or these loading / unloading openings may be designed so that they are impermeable to sublimation steam, in other embodiments, the permeability of the front plate (and / or the back plate) to sublimation steam is achieved, at least in part, by the effective opening of the loading / unloading opening.
[0024] In preferred embodiments, the permeability of at least one of the back plate and the front plate is adapted to avoid strangulation flow limitations, during a freeze-drying process. If strangulated flow limiting conditions (or "strangling flow limiting") occur, it means that a velocity (or mass flow) of sublimation of vapor removed from the drum by a vacuum pump approaches its maximum allowed physical value . For particles in the micrometric range, when the vapor velocities approach the strangled flow conditions (that is, strangulated flow conditions that have or have not yet been established), the velocities are generally large enough to transport some of the microparticles out of the drum. In other words, the effect becomes more and more important as the particle size decreases. Therefore, the production of small particles (approaching, for example, scales below 100 μm or even nanoscales) should be avoided, and a particle size distribution with a lower size limit is typically advantageous in this respect. To avoid reducing the efficiency of the freeze-drying process, in the preferred embodiments, the permeability of one or both of the front plate and the rear plate of the drum is designed so that strangled flow conditions can be avoided for processing regimes elaborated.
[0025] Generally, the permeability of the front plate and / or the back plate is selected to maximize the openings / permeable area for venting the vapor from the drum and to substantially keep the particles firmly inside the drum during loading and unloading, including substantially maintaining the particles inside the drum during drum rotation. In embodiments comprising a permeable back plate, it can serve two functions: first, the plate provides connection to the supporting axis of rotation; and second, the plate is permeable to sublimation vapor. When considering how to provide a certain drum with the desired permeability properties, in order to avoid strangled flow conditions, the front and rear drum plates are the basic structures that can be adapted in this respect, since the section main drum (at least in the case of a rotating and essentially horizontally aligned drum) is covered by the product. The desired permeability of the termination plates (the front plate and / or the rear plate) can, in some embodiments, be achieved by simply providing one or more suitable ventilation holes in one or both plates.
[0026] In cases where both the front and rear plates are permeable to sublimation vapor, in some embodiments, the permeability of the rear plate and the permeability of the front plate are adapted relatively to each other, according to the respective length of the route flow of sublimation vapor to a vacuum pump and / or a condenser, to maintain the vacuum within the vacuum chamber. Although there are several design options for adjusting the relative flow path extensions, which extend through the vacuum chamber and / or the condenser, for example, the placement of an opening in the direction of the vacuum pump, the relative permeability of the plates front and rear should also be considered in this regard. This feature / design option is considered to contribute to generic design flexibility. For example, in the case where one of the route lengths is shorter than the other, the permeability of the corresponding plate can be designed to be higher (more permeable), to avoid strangled flow limitations, than could otherwise occur. another way along that shorter route.
[0027] According to various embodiments, the back plate can comprise at least one vent hole for removing sublimation vapor from the rotating drum, thereby providing, at least in part, the desired level of permeability of the back plate. The back plate can, for example, comprise a concentric ventilation hole. According to some embodiments, the permeability of the front and rear plates is designed to be identical. For example, in some embodiments, one or more ventilation holes, such as those provided on the front and rear plates, are identical in position and size. For example, the drum can be designed symmetrically, for example, with an essentially cylindrical main section. The vent hole in the faceplate can serve, at the same time, as a loading and / or unloading opening. In particular embodiments, therefore, the back plate has two assigned functions, that is, providing connection to the support shaft and providing the desired permeability for the sublimation vapor escape, while the front plate has two assigned functions, that of providing the loading / unloading functionality and also to provide vapor permeability. These functions can be assigned differently to the front and rear plates in other embodiments. For example, it is possible to assign to any plate just any of the connection functions to the support shaft, provide loading / unloading and provide vapor permeability. In cases where all these functions are assigned to the rear plate, for example, the drum will form a completely closed and disconnected free end with its front plate. Other design options are possible.
[0028] With reference to the embodiments comprising a ventilation hole in the back plate, and a loading opening, also serving as a ventilation hole, in the front plate, the size of these openings / holes can be correlated according to the respective flow routes for the condenser and / or vacuum pump.
[0029] According to various embodiments, the back plate (and / or the front plate) can comprise several ventilation holes. For example, in some embodiments, the ventilation holes are provided in the form of a regular pattern of, for example, cuts, recesses and / or slits. Additionally or alternatively, the back plate (and / or the front plate) may comprise a mesh, which is permeable to sublimation vapor. Preferably, the mesh is adapted to retain the particles within the drum. A mesh with openings sized at an opening equal to or less than 100 μm is considered to provide a high vapor permeability, while, at the same time, firmly retaining the particles in the rotating drum.
[0030] According to various embodiments of the invention, the rear plate is adapted for central connection to the support shaft. For example, the back plate may comprise a central connection unit for connection to the support shaft. The vapor permeable areas can be further provided in the center, as will be described below in the examples, or can be provided in a concentric, but decentralized manner. For example, two or more ventilation holes or annular, concentric openings can be provided around a central connection unit.
[0031] Additionally or alternatively, the back plate can be adapted for connection to the support shaft, by means of one or more support bars extending laterally. These bars can extend from an annular section of the back plate and / or from a connection unit. In one embodiment, the support bars extending laterally lead the central connection unit, so that the area between the bars, which is not covered by the connection unit, can be adapted to a desired permeability, that is, that area it can comprise openings, ventilation holes, meshes, etc., as desired. In one embodiment, the back plate comprises a circumferential collar, to retain particles within the rotating drum, during loading and / or freeze drying, i.e. rotation of the drum. The support bars can extend from the circumferential collar to guide the central connection unit. According to this or other configurations, a central opening covered by the circumferential collar is covered, in part, by the connection unit, in which, according to the desired permeability of the back plate, a cover extension of the connection unit is properly selected , and the connection unit can optionally be displaced to some degree with respect to the collar, along an axis perpendicular to the back plate.
[0032] The connection unit may comprise one or more connectors, provided for connection with at least one or more of the following: a set of temperature control circuits, tubes for conducting liquid and / or gases / steam, such as tubes for conduct one or more cleaning / sterilization means, and a set of monitoring circuits. In the set of monitoring circuits, a pipe or pipeline (the terms "pipe" and "pipe" are used interchangeably in this specification, can be referred to generically as "connecting lines") is preferably oriented along the support axis. For example, the connection lines can optionally be oriented within a hollow axis, which extends through the curbing walls of a freeze dryer, so that the connection lines enter / leave the processing volume through the connection unit.
[0033] In some embodiments, connectors provide a connection of the connection lines to the corresponding circuitry or piping associated with the drum. For example, the temperature control circuitry may comprise a pipeline / pipeline for a heating and / or cooling medium, and / or it may comprise an electrical circuitry for electrical heating or cooling, such as by means of Peltier elements. , microwave heating, etc. The corresponding heating / cooling equipment can be provided in association with the rear plate, the main section and / or the front plate.
[0034] Similarly, in more other embodiments, tubes for cleaning and / or sterilizing means can be provided in the drum and connected to external reservoirs by the connection unit. For example, the rotating drum can be adapted for "Cleaning on Site" ("CiP") and / or "Sterilization on Site" ("SiP"). Additionally or alternatively, the drum can be equipped with a set of monitoring circuits, such as sensor elements connected to an external power source and an external set of circuits by corresponding lines. In particular embodiments, the main section of the drum comprises double walls, in which the connection lines for heating, cooling, monitoring, cleaning, sterilization, etc. can be oriented inside the walls, for example, heating / cooling tubes can be provided inside the walls for heating and / or cooling an inner wall of the drum.
[0035] In some embodiments, at least one of the back plate, front plate and main section of the drum comprises one or more fins, for at least one of mixing inside the rotating drum and transporting the particles to the drum (load) or out of the drum (discharge), or inside the drum (for example, for the distribution of particles inside the drum). For example, fins can be provided that act as retaining fins, to keep particles inside the drum, and / or to obtain mixing, and thereby an optimized "effective" product surface (the product surface actually exposed and, therefore, available for heat and mass transfer, where mass transfer may include, in particular evaporation of sublimation vapor), and product homogeneity. Additionally or alternatively, these or other fins may be provided to retain the particles in the drum, if the drum is rotated in a particular direction of rotation, while the fins support a discharge of the particles, when the drum is rotated in another direction of rotation.
[0036] According to various embodiments, at least one of the front plate and / or the rear plate is equipped with cooling / heating means, and / or monitoring means. According to one of these embodiments, the back plate is adapted to implement one or more of the objectives mentioned above. The drum may comprise a main section terminated at a rear end by the rear plate. The back plate is optionally adapted for connection with a support axis of rotation for rotating support of the drum. At the same time, the back plate is permeable to sublimation vapor from freeze drying of the particles in the rotating drum. The specific embodiments of these backplates are discussed in this specification.
[0037] In accordance with further other embodiments of the invention, a device is provided that comprises a rotating drum, according to any of the embodiments described in the present specification, and a supporting axis of rotation mounted on the drum. According to various embodiments of that device, the support axis can be a hollow axis of rotation. In some embodiments, the support shaft conducts means (connecting lines) along and / or within it to carry at least one of a temperature control means, a cleaning means and a sterilization means. Such means may comprise, for example, a pipe or a pipeline. In addition or alternatively, the support shaft may conduct, for example, a set of power supply circuits and / or signal lines, such as a set of control circuits to control the drum equipment or set of monitoring circuits, to monitor the elements on the shaft and / or the drum.
[0038] In cases where the hollow shaft is sealably connected with a drum connection unit (and / or other elements of the back plate), the inner part of the hollow shaft can be separated from the processing volume inside the dryer by freezing, which simplifies the provision of a temperature control means, energy source, etc., for the rotating drum within the processing volume, but which preferably requires that the connectors on the connection unit are adapted to seal firmly the processing volume of the inner part of the hollow shaft. In these configurations, the axis of rotation crossing a freeze dryer processing volume confinement is sealed, and the connectors for crossing the connection lines through the connection unit are sealed, in which, however, the connection lines and the unit connection devices are in contact with each other, thereby simplifying the sealing equipment.
[0039] According to yet another embodiment of the invention, a freeze dryer for the bulk production of freeze-dried particles, under vacuum, is provided to achieve one or more of the objects indicated above. The freeze dryer may comprise a rotating drum for receiving the frozen particles, and a stationary vacuum chamber for housing the rotating drum. The drum comprises a main section terminated by a front plate and a rear plate. The back plate is connected to a support axis of rotation for rotating support of the drum. Furthermore, the back plate is permeable to sublimation vapor from freeze drying of the particles. The rotating drum can be designed according to one or more of the various embodiments described in this specification. The vacuum chamber is preferably adapted for closed operation.
[0040] According to various embodiments, the freeze dryer comprises at least one vacuum trap to seal a passage of the axis of rotation, which extends from the outside to the inside of the vacuum chamber (the processing volume), for support the drum. The freeze dryer may comprise a vacuum pump, which is provided in a second chamber in communication with the vacuum chamber by a communication tube. The communication tube can be equipped with a sealing valve. The second chamber can also comprise a capacitor.
[0041] According to particular embodiments of the freeze dryer, a sublimation steam flow path, from a permeable drum front plate to the communication tube, and a sublimation steam flow path, from a permeable rear plate to the communication tube, are of approximately equal lengths. This particular design feature can, in one aspect, be achieved by providing an opening of the tube in a wall of the vacuum chamber, in a suitable position in relation to the drum. In such cases, the permeability of the front and rear plates can also be adapted so that they are approximately equal. This feature does not, however, require the identical configuration of openings, ventilation holes, meshes, etc., on the front and rear plates. According to an example, the front plate comprises a single vent or hole, also used as a loading / unloading opening, while the rear plate comprises several ventilation holes, to provide, in the whole, a similar permeability.
[0042] According to other embodiments of the freeze dryer, the flow routes of the front and rear plates, respectively, for the condenser and / or the vacuum pump differ in length and permeability of the front and rear plates, respectively.
[0043] An axis of symmetry and / or rotation of the drum can be essentially horizontally aligned, at least during a freeze-drying process. This configuration can be advantageous to improve the limitations of strangled flow, as a design solution for the desired permeability of the front plate and / or back plate. According to particular embodiments of drums, prepared for horizontal alignment, one or more ventilation openings or holes may be provided per plate, preferably in a concentric mode and, optionally, in a similar mode for both the front and rear plates. On the other hand, in some embodiments, a drum may be prepared for a permanent or temporary inclination, which may require, depending, for example, on the maximum desired fill level and degree of inclination, provisions for maintaining the particles within the rotating drum , while at the same time reaching a high vapor permeability. Meshes and / or fabrics or similar means may be used.
[0044] The horizontal alignment of the drum rotation / symmetry axis, during, for example, freeze drying, does not prevent the drum from being tilted during other processes or process phases, for example, during loading, unloading processes , cleaning and / or sterilization. For example, the drum may be arranged to be tilted or tilted for at least one of these processes, such as draining a cleaning liquid in the cleaning process, draining condensate in the sterilization process, and / or discharging the product into the unloading process. According to specific embodiments, the freeze dryer can be adapted for CiP and / or SiP. Generally, the drum can be adapted for a permanent (slight) tilt of, for example, 1.0 - 5.0 degrees. A slight inclination is considered not to harm or prevent the use of drums with, for example, identical front and rear plates, depending on the desired level of filling of the drum.
[0045] In accordance with further other embodiments of the invention, a processing line for the production of freeze-dried particles, under closed conditions, is provided, to achieve one or more of the objects indicated above. The processing line may comprise a transfer section, which is provided for a product transfer between a separate processing device and the freeze dryer, under closed conditions. Each of the freeze dryer and the transfer section can be adapted separately for closed operation, so that a common insulator is unnecessary. The transfer section may comprise a loading hopper, which protrudes into the rotating drum, without coupling with it. For example, the protrusion can extend through a loading opening in the front plate of the drum.
[0046] According to another embodiment of the invention, a process for the bulk production of dry particles by vacuum freezing is provided, to achieve one or more of the objects mentioned above, in which the process is conducted using an embodiment of a freeze dryer, as described in this specification. The freeze drying step of the particles in the freeze drying rotary drum comprises the control of the sublimation vapor flow out of the rotating drum, through the permeable back plate, and, optionally, through a permeable front plate, so that particles are trapped inside the drum. In particular, the process can preferably be controlled to avoid strangled flow conditions, which can cause particles to be transported out of the drum. In some embodiments, the process is strictly controlled to avoid strangled flow conditions. For example, the process can be controlled so that the velocities of the escaping sublimation vapor are kept below a threshold value, which is selected at or below the known, calculated or otherwise observed strangulated flow velocities.
[0047] To control the process under or below the strangulated flow conditions, for example, one or more of the following process conditions can be controlled, consequently: the temperature within the processing volume; the pressure within the processing volume; and / or drum rotation. This last option influences the effective surface area of the product, which is available for sublimation. The process can therefore be controlled by controlling suitable processing parameters associated with the processing equipment, such as, for example, the heating / cooling equipment, the activity of one or more vacuum pumps, the drive of the (support shaft) do) drum. For example, a feedback control system, including automatic evaluation of sensor equipment within the processing volume can be established.
[0048] Controlling a processing regime in or below the strangled flow conditions opens the possibility of minimizing drying times for optimized product properties, such as a desired degree of dryness (residual moisture level). In cases where a drum with optimized permeability, according to the invention, is used, strangled flow conditions only occur at higher levels of freeze drying intensity, compared to the use of conventional drums. Therefore, the process can be controlled (optimized) in certain embodiments, to provide more intense sublimation and shorter drying times.
[0049] In some embodiments, the process is conducted under closed conditions, that is, under sterile conditions and / or restraint. For example, for the production or processing of the particles under closed conditions, the vacuum chamber can be adapted for closed operation during the processing of the particles, while the drum is in open communication with the vacuum chamber.
[0050] The vacuum chamber can comprise a restraining wall, in which the restraining wall is hermetically separating or isolating the processing volume from an environment, thereby defining the processing volume. The vacuum chamber can be adapted for closed operation, during loading of the drum with the particles, freeze drying of the particles, cleaning of the freeze dryer, and / or sterilization of the freeze dryer. Furthermore, the drum can be confined within the processing volume, that is, the rotating drum can be arranged entirely within the processing volume.
[0051] According to various embodiments, the restraining wall of the vacuum chamber can contribute, at least, to establish and / or maintain desired processing conditions in the processing volume, during, for example, a production step and / or other operational phases (process steps), such as a cleaning and / or sterilization operation.
[0052] Both the drum and the vacuum chamber can contribute to providing desired processing conditions in the processing volume. For example, the drum can be adapted to assist in establishing and / or maintaining desired processing conditions. In this regard, one or more means of heating and / or cooling can be provided in and / or in association with the drum, for heating and / or cooling the processing volume. ADVANTAGES OF THE INVENTION
[0053] The invention provides design concepts for rotating drums in freeze dryers. The use of rotating drums in freeze dryers significantly reduces drying times, in comparison with small bottle and / or tray based drying techniques. The present invention is not intended to be limited to any particular mechanism or action, although mass and thermal transfers are considered to be accelerated due to the greater effective product surface obtained during the rotation of the drum. The thermal transfer does not need to occur through the frozen product, and the layers for diffusing the water vapor are smaller, compared to, for example, small bottles. Homogeneous drying conditions can be provided throughout the batch.
[0054] However, certain potential problems and design complexities can arise from the use of a rotary drum in freeze drying, including: providing a suitable support (drive) for the drum; providing means of heating and / or cooling; provide monitoring equipment to monitor the conditions of the processing volume inside the rotating drum; provide equipment for the cleaning and / or sterilization processes of the rotating drum, and the like. In addition, the potential for strangulated flow conditions may limit the efficiency of the process, in the case in which a drum is housed within a processing volume of a vacuum chamber. The invention provides generically applicable embodiments and design concepts for drums and freeze dryers, which provide advantageous solutions to one or more of these problems, while reducing the overall design complexity.
[0055] The limitations of strangled flow occur in a freeze-drying process, because of the smaller and smaller particles (for example, particles in the submillimeter range), which are more likely to be eliminated from the drum by escaping sublimation steam, when the process is carried out under vacuum conditions (ie low pressure). The invention provides options for drum design, providing greater permeability of the drum in relation to escaping sublimation vapor, so that the strangled flow limitations of typical freeze-drying processes are minimized or even entirely avoided. Thus, in certain embodiments, the drying process can be taken to more intense levels, until just before the point at which the strangulated flow limitation occurs, or even, more generally, that the particles are conducted with the steam of sublimation escaping out of the drum. Therefore, in particularly preferred embodiments, drying times are reduced compared to certain freeze-drying techniques.
[0056] According to one aspect of the invention, in order to address the limitations of strangled flow, it is proposed to consider the permeability of the drum for sublimation steam, with respect to not only one of the termination plates (front and rear) of the drum , but consider both cards in this respect; in other words, it is proposed to consider the design of both the front and rear plates, specifically in view of sufficient permeability to consider the limitations of strangled flow. In comparison, conventional drum designs often have only one opening in the front plate for loading / unloading. Mere modifications and conventional design concepts do not adequately overcome the limitations of strangled flow.
[0057] The present invention considers that the optimization of the permeability of one or both of the front and rear plates will minimize the risk of strangled flow by local reduction of the maximum speed of the sublimation vapor eliminated from the drum. In an exemplary configuration, a loading opening in the front plate is provided and, optionally, an additional opening is provided in the rear plate, which work to reduce the speed of the steam in the cargo opening, and thus the risk of strangled flow.
[0058] The drum designs described in this specification are considered to contribute to the usefulness and applicability of the general approach to the arrangement of an open drum within a processing volume, that is, under vacuum conditions. A corresponding design, in turn, avoids many of the complexities that are typically involved in maintaining vacuum processing conditions within a rotating drum. For example, in preferred embodiments, complex sealing equipment, to isolate the processing volume inside the drum, from the outside, for loading / unloading purposes, while protecting the sterility and / or restraining of the product, is not necessary . Such complex sealing equipment often includes a means for securely sealing a permanent arrangement, such as a loading tube (non-rotating), which extends to the drum (rotating), or a means for securely sealing an arrangement temporary loading / unloading by means of a sealing opening of the drum. The present invention considers that, by providing a rotating drum inside a vacuum chamber, a configuration is produced, in which the drum can simply remain open, that is, no sealing of the rotating drum is necessary during loading or unloading.
[0059] The invention additionally provides greater flexibility in terms of design solutions with respect to a steam flow path from the front and / or rear plate, through the outside of the processing volume to the drum to the vacuum pump, as the permeability of the plates can be designed, adapted and controlled accordingly.
[0060] In addition or alternatively, still other embodiments of the invention provide a "cantilever" design for the drum, in which the drum is supported by a single supporting axis of rotation. In some of these embodiments, the fact that a single support is provided minimizes potential problems, such as sealing problems or problems with potential friction observed in cases where two or more support couplings are provided for a rotating drum. In particular, configurations are described according to the embodiments of the invention, in which an opening for loading / unloading the drum is arranged on the front plate, opposite the single rotating drum on the rear plate, so that a potential source of pollution, close to the product flow, is avoided. Furthermore, a single support implemented as the axis of rotation leading to the drum generally allows drive mechanisms based on, for example, chains or belts to be avoided, which can be prone to friction and the subsequent introduction of pollution into the volume. processing and / or in the product. The achievements that avoid these and other of these mechanisms, which will require the inclusion of complex items, to minimize pollution within the processing volume, are other examples of less complexity and lower design costs, which can be achieved according to the present invention.
[0061] The present invention considers that the cantilevered design, discussed in this specification, simplifies cleaning and sterilization, in comparison with the complex arrangements of drums with multipoint support, for example, a drum supported by bearing block bearings multiple with chain drive, where, for example, friction can negatively affect product quality. Furthermore, the present invention considers that the cantilevered design, discussed in the present specification, provides the optimization of the front side (of the plate) of the drum, for example, for loading / unloading, vapor permeability, etc. Furthermore, the cantilevered design provides for tilting up and down the drum with one or more simple means (in comparison with any type of multipoint support), in which only the support rotation axis needs to be arranged so that the drum to be permanently tilted or temporarily tilted. The tilt can be, for example, adjustable by means of several different / continuous tilt and up tilt positions, to better facilitate several exemplary processes, including, but not limited to freeze drying, unloading, cleaning and / or sterilization.
[0062] Furthermore, the cantilevered design offers a favorable means of feeding cooling and cleaning means or a set of cables to the rotating drum. Specifically, various devices can be provided in association with the drum, which can be related, for example, to monitoring, heating, cooling, cleaning and / or sterilizing. The connection lines for the equipment, such as power sources, signal lines and / or tubes or pipes, can be routed along, or even through the support axis, and can thus enter and exit the volume. of processing by the axis of rotation. In cases where the inner part of the shaft is external to, that is, outside the processing volume, a seal (vacuum sealed) is required on the shaft, for protection of sterility and / or restraining the processing volume, including the concern for any cross-over connection line. A static seal is only necessary for the connection lines when entering / leaving the processing volume, provided that the shaft and the drum are mounted in a fixed mechanical relationship with each other. The connecting lines need to be adapted to the rotation property of the shaft and drum, which can, however, be considered separately (and, in particular, outside the processing volume, which may mean that any coupling to stationary equipment, through connectors and associates, it can be promoted, for example, under normal atmospheric conditions).
[0063] The embodiments described in this specification and in other exemplary embodiments, exemplifying these approaches, thus provide considerable flexibility in terms of design options available for the use of rotating drum devices in freeze drying devices and processing lines, on which these devices can be employed. Depending on the processing objects related to an optimized combination of one or more of, for example, desired dryness (residual moisture level) of the product, drying times and batch volumes to be processed, etc., the permeability of the drum can be controlled providing adequate permeability of one or both of the front and rear plates. Other functions, such as loading and unloading the drum, connection to a support, etc. can be assigned to the front and rear plates, depending on the specific application desired. The drum can also be designed / optimized in view of the requirements relating to other parts of a freeze dryer, for example, the position of the vacuum pump, a loading / unloading mechanism used in conjunction with the freeze dryer, a desired slope one or both of the vacuum chamber and drum for different processing stages, etc.
[0064] Generally, inventive design approaches provide CiP / SiP permission for the drum and freeze dryer in integration with the drum. Therefore, since no manual interaction is necessary, the freeze dryer can be permanently closed tightly, for example, the drum can be permanently integrated into the freeze dryer, for example, in a vacuum chamber, and the axis of rotation support structure can be designed to permanently cross the vacuum chamber wall or walls. Consequently, relatively simple means, such as screw connections, can be used to securely close (seal) the vacuum chamber (the processing volume), which in turn contributes to cost-efficient design and capabilities of production of devices / processing lines, designed according to the invention, in comparison with devices that require manual intervention, for example, disassembly for cleaning and / or sterilization, and are thus correspondingly limited in design. BRIEF DESCRIPTION OF THE FIGURES
[0065] Other aspects and advantages of the invention will be evident from the description presented below of particular embodiments, as illustrated in the figures, in which: Figure 1 is a schematic illustration of a first embodiment of a rotating drum according to the invention; Figure 2 is a schematic illustration of an embodiment of a processing line, including a freeze dryer, in a side view; Figure 3 is a schematic cross-sectional view illustrating the rotating drum, supported inside the freeze dryer of Figure 2; Figure 4 illustrates in more detail the drum of Figure 3; Figure 5 illustrates in detail the rear plate of the drum of Figure 4; Figure 6 schematically illustrates various rear plate profiles for a rotating drum, according to the invention; and Figure 7 is a flow chart illustrating an operation of a freeze dryer, which comprises a rotating drum according to the invention. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0066] Figure 1 is a high-level schematic illustration of an embodiment 100 of a rotating drum, which is intended for use in a vacuum freeze dryer for the bulk production of freeze-dried particles, for example, microparticles, such as micropellets. Drum 100 comprises, as generic components, a main section 102, a front plate 104 at a front end and a rear plate (back plate) 106 at a rear end of drum 100. The terms "front" and "rear" are indicated further or less arbitrarily for end sections (terminating sections) 104 and 106. Sections 102 and 104 can be connected by joint 105, and sections 102 and 106 can be connected by joint 107, where joints 105 and 107 can comprise welds, flanges, screws, etc., which can permanently (or detach) the sections from each other.
[0067] The drum 100 is essentially horizontally aligned along an axis 114 of symmetry / rotation. With this general orientation, the main section 102 has a purely cylindrical shape, as illustrated in Figure 1. Other embodiments of drums may have a generally cylindrical structure, or may comprise, for example, a rhombus or rhombus shape profile (axially symmetrical), or a tapered profile with a decreasing diameter in the direction of one or more of the termination sections 104 or 106, or it may comprise a sawtooth profile, etc.
[0068] In the embodiment described in Figure 1, a freeze dryer housing the drum 100 provides a processing volume 108, in which the processing conditions, such as pressure, temperature and / or humidity, can be controlled to obtain the desired values . The sublimation vapor comprises subvolume 110 internal to drum 100 and subvolume 112 external to drum 100. Processing volume 108 can be confined within a schematically indicated vacuum chamber 114.
[0069] The following tasks are assigned to the device housing the drum 100 (i.e., in this example, the vacuum chamber 114) instead of the drum 100. First, the task of providing hermetically sealed conditions. This can include providing sterility, that is, no contamination can enter the product, where "contamination" can be defined as including at least microbial contamination, and can generally be defined according to regulatory requirements, such as GMP. This may additionally or alternatively provide for restraint, that is, neither the product, its elements, nor any auxiliary or complementary material may leave the processing volume 108 and / or enter an environment of the freeze dryer. Secondly, the task of providing sublimation steam 108, and therefore, the tasks of providing processing conditions according to a desired processing regime within volume 108. As a result of vacuum chamber 114, tasks 1 are assigned) and 2), the drum 100 itself does not need to be hermetically closed, but is designed to be opened. This, among other characteristics, provides that the processing conditions can be controlled efficiently (in cost) by the stationary vacuum chamber 114 or equipment associated with it, and can be communicated (mediated, transported) from the external processing volume 112 to the volume internal processing unit 110, which can help to simplify a design of the drum 100.
[0070] In a preferred embodiment, the main section 102 of the drum 100 is assigned the task 116 of conducting the particles, wherein the task 116 preferably includes (understands) that the section 102 is suitably sized and designed to receive and maintaining a desired amount of particles in the batch. Task 116 may also include that a permanent or adjustable slope (i.e., that is actively controlled) of drum 100 / main section 102 is provided, to allow one or more of the processes or phases of the process (operations, operating modes) to loading, drying and / or discharging the particles. Task 116 may also include monitoring the properties of the particle mass, which, in turn, may include monitoring / detecting a level of charge, a degree of particle agglomeration during loading and / or drying, and monitoring of properties particles, such as temperature, humidity / dryness, etc.
[0071] The rotation speed of the drum, during freeze drying, can be expected to have an indirect influence on the strangled flow effect, due to the potential increase in the effective product surface and the resulting sublimation of the steam. The particle transport task 116 may further comprise the control (in the sense of optimization) of an effective product surface of the bulk product (that is, the product surface exposed to be available for thermal and mass transfer), which can, in turn, include control of a drum rotation in terms of the frequency of (re) orientation rotation.
[0072] In some embodiments, maximizing the effective product surface during freeze drying comprises controlling the proper rotation speed of the drum during freeze drying. You can also understand the control of the proper rotation speed of the drum, during loading, to prevent the agglomeration of particles during loading. Consequently, different rotation schemes can be used as substitutes in different processes or process phases. For example, during loading of the drum 100 with particles, task 116 may confer a (comparatively slow) rotation of the drum 100, to prevent agglomeration of the frozen particles to be dried, whereas, during a freeze-drying process, task 116 it can provide a (comparatively fast) rotation of the drum 100, to provide an efficient mixing of the bulk particles. Other measures to maximize the effective surface area of the product include variations in the direction of rotation, and / or optimization of particle mixing, providing one or more suitable mixing means, such as mixing fins and the like. The various measures for carrying out task 116, as described in this specification, can also apply to the front and / or rear plates.
[0073] Returning then to the front 104 and rear 106 plates, both plates are preferably designed to satisfy the general tasks 118 and 120 of terminating the drum 100, and thus to keep (retain) the particles inside from him. In particular, tasks 118 and 120 include, but are not limited to, maintaining the particles in the drum 100 during loading of the drum with the particles, and during freeze drying of the particles, whereas the drum may be in a different configuration in different processes / process phases, with respect, for example, to rotation, including speed of rotation, an angle of inclination, etc.
[0074] In some embodiments, the front plates 104 and rear 106 are optimized for tasks 118 and 102 by, for example, providing a collar, flange or similar structural adaptation, to retain the bulk product in the drum 100, until the your desired fill level. These adaptations can be symmetrical with respect to axis 114 of symmetry, which does not exclude necklaces with alternating sections of different structures, such as solid sections alternating with the openings or the mesh. The width and angle of the collar (s) with respect to axis 114 and other design details of the one or more necklaces can be selected, depending on the maximum desired escape velocities of the sublimation vapor, drum rotation speeds, tendency of frozen particles to stick to each other and to the walls of the drum, and / or the tendency of the particles to move towards a terminating side of the drum, during rotation, due to the transport fins, etc. The examples for the front / rear plates of the collar type are known.
[0075] Task 124 of providing rotary support for drum 100 is implemented / assigned to support axis of rotation 122. Task 124 may also include providing permanent or adjustable inclination of drum 100. Back plate 106 has been assigned to it the task 126 of providing a connection to the support shaft 122. Any assembly of the plate 106 with the shaft 122 must carry a maximum weight, including the weight of the empty drum 100 plus, for example, the weight of the cleaning liquid and / or sterilization condensates, which can fill the drum during cleaning / sterilization (where the drum may or may not comprise a drainage installation). The weight of the particles can often be negligible in this regard, that is, it will, in most cases, be less than the weight of a liquid filling the drum. In preferred embodiments, the connection or assembly must also promote a transfer of rotation from the shaft to the drum. As an example, shaft 122 can be firmly (rigidly) connected to plate 106. In other embodiments, a flexible connection can be implemented by providing a gear mechanism and / or a drive mechanism, such as a motor, to drive a rotation of the drum, in which one or more gears and / or motors can be provided on a fixed support shaft. A flexible connection can also include a pivot, which provides a permanent or adjustable tilt of the drum 100.
[0076] The front plate 104 was given the task of task 128, to provide loading and unloading of the drum 100 with the particles. Since drum 100 is entirely housed within processing volume 108, no sealing or insulation is required along the product flow to and from the drum. Therefore, as an example, the front plate 104 can be provided with a simple opening, sufficient to allow the entry of the product flow, which can be guided by product orientation means (for example, loading funnels), to reach a free flow to the drum 100, or that it can project itself to the drum 100.
[0077] The discharge can also be obtained by relatively simple means, such as a means to obtain sufficient inclination of the drum, an extra discharge opening (which can also be provided in a lockable medium in the main section 102), transport fins , discharge fins or funnels, and the like. One or more product orientation means, for loading and / or unloading, can be arranged stationary in the vacuum chamber 114, instead of in the rotating drum 100 (for example, loading / unloading funnels), where these stationary means can avoid coupling with the rotating drum 100. Additionally or alternatively, the loading / unloading guidance means (such as fins or funnels) can also be provided with the drum 100 or the axis of rotation 122, that is, in a rotating mode . This can, however, slightly increase the weight supported by the shaft 122. The task of loading / unloading the particles to and from the processing volume 108, which includes maintaining closed conditions during loading and unloading, is attributed to the vacuum chamber 114. It should be noted that the separation of this task from the rotating drum contributes, in general, to simplify a construction not only of the rotating drum, but also the top design of the drum-based freeze dryer.
[0078] Each of the front and rear plates 104 and 106 is assigned the respective tasks 130 and 132 to allow the passage of sublimation steam. Although efficient vapor withdrawal is a general requirement to minimize drying times, other limit conditions must be considered, such as safe transport of particles in the drum, and avoid the occurrence of strangled flow conditions, or more general conditions that they can take the particles, which are being driven out of the drum, with the steam escaping.
[0079] Therefore, it is generally not sufficient to keep the back plate 106 closed and to provide the front plate 104 with an arbitrarily sized loading opening, which is then used to remove the sublimation vapor. Depending on the details of the planned processes, projects to implement a single charge opening can cause a "bottleneck" for escaping steam, resulting in high or higher vapor velocities in the area close to the opening. For illustrative purposes, an area that would be "close to" a loading opening in the front plate 104 is indicated schematically with the arrow 134 in Figure 1. The particles with movement induced by a rotation of the drum, during a freeze drying process, they may have to pass through area 134, and they may then experience a momentum transfer of steam, which results in these particles being driven out of the drum by the charge opening. It should be noted that the effect of steam escaping, driving the particles out of the drum, during freeze drying, is called strangled flow. However, the effect may also already occur at vapor velocities below the strangled flow conditions.
[0080] The strangled flow effect can adversely affect not only the productivity of the product, in cases where an essential fraction of particles is removed from the drum, during a production operation, but can additionally or alternatively promote the extension of drying times , in cases where the drying efficiency has to be reduced, to avoid this effect.
[0081] In yet another exemplary embodiment, the back plate 106 is entirely impermeable to sublimation vapor (i.e., the plate 106 has not been assigned the task 132), and the front plate 104 comprises an opening for loading the particles in the drum (task 128). That opening will also be responsible for task 130, that is, in which the sublimation vapor is removed from the drum 100 through the opening. By providing an opening in the front plate 104 large enough to avoid the bottleneck effect (strangled flow conditions), other problems can arise, such as maintaining a desirable batch size inside the drum, which can be complicated when consideration of a possible inclination of the drum and a possible accumulation of particles close to the (large) opening mediated by the transport fins, necessary for later unloading, etc.
[0082] In preferred embodiments, the flexibility of design approaches is increased by providing adequate permeability for sublimation vapor, on one or both of the front plates 104 and / or back plate 106. Maximizing the permeability of the plates front and / or rear can be obtained by covering, for example, a part of the opening in the front and / or rear plate, with a vapor permeable mesh, but with openings small enough to retain the particles (for example, microparticles ) in the drum, though, still large enough so that the vapor viscosity effects are minimal or absent.
[0083] Tasks 130 and / or 132 both include providing one or more openings in the front plate 104 or rear 106, to provide the passage of steam from the internal volume 110 in the direction of the external volume 112, and also to the vacuum pump. The assignment of task 132 to the back plate 106 refers to the particular degree of permeability required from the back plate, under one or more desired processing regimes. The specific design of the back plate can be optimized according to the various additional tasks 120 and 126, assigned to the back plate 106 and according to general requirements, such as cost and efficiency.
[0084] Considering the generic forms and design of the front plates 104 and rear 106, as the drum 100 is entirely included between the process volume 108 (for example, there is a comparatively small pressure difference between the internal volume 110 and the external volume 112 ), in some embodiments, there is no practical need for pressure resistant shapes, such as "domed" (or "domed") solutions for the respective pressure vessels. Therefore, while plates 104 and 106 can generally be formed as cones or domes, other shapes can also be selected, including, but not limited to, flat and similar end shapes.
[0085] Figure 2 is an exemplary schematic illustration of a processing line 200 for the production of freeze-dried particles (which may comprise, for example, microparticles), under closed conditions. The processing line 200 comprises a particle generator 202, a freeze dryer 204 and a filling station 206. A transfer section 208 is provided for product transfer between the generator 202 and the freeze dryer 204 under closed conditions . Another transfer section 210 (only shown schematically) is optionally provided for product flow from dryer 204 to filling station 206, under closed conditions. At filling station 206, the product is filled under conditions closed in final containers, such as small bottles, or in intermediate containers.
[0086] In some embodiments, all processing devices 202, 204 and 206 and transfer sections 208 and 210 are adapted separately for closed operation, that is, protection from sterility and / or restraint. Therefore, in preferred embodiments, there is no need to provide one or more additional insulators around these transfer devices and / or sections. And the processing line 200 can be operated to produce a sterile product, otherwise, in a non-sterile environment.
[0087] With reference in more detail to the freeze dryer 204, the device comprises a vacuum chamber 212 and a condenser 214, interconnected to a tube 216 equipped with a valve 217, to separately control chamber 212 and condenser 214 from each other . In some of these embodiments, a vacuum pump is optionally provided in association with condenser 214 and / or tube 216. In more other embodiments, both vacuum chamber 212 and condenser 214 are generally cylindrical in shape. Specifically, vacuum chamber 212 comprises a cylindrical main section 218, terminated by end sections 220 and 222, which are formed of cones, as seen in the example illustrated in Figure 2. The termination sections can be permanently mounted on main section 218 , as shown exemplarily for cone 220, or can be mounted firmly, but detached, as shown exemplarily for cone 222, assembled with various screw fasteners 224 in main section 218.
[0088] The transfer section 208 is permanently connected in some embodiments to the cone 222, for guiding the product flow from the generator 202 to the vacuum chamber 212, under closed conditions. Furthermore, both of the main section 218 and of the cone 222 comprise an orifice 220 and 222, respectively, for orienting the product of the vacuum chamber 212, through the transfer section 210, towards the discharge station 206.
[0089] Figure 3 is an exemplary cross-sectional section of the freeze dryer 200 of Figure 2, showing the inside of vacuum chamber 212. Specifically, chamber 212 houses a rotating drum 302, adapted to receive and transport frozen particles for freeze drying. The drum 302 is generally cylindrical in shape, with a cylindrical main section 304 terminated by the front and rear plates 306 and 308, respectively. The transfer section 208 comprises a loading funnel 310, which passes through the inner part of the outer shell 311 of the transfer section 208, in a hermetically closed way, through the front cone 222 to the vacuum chamber 212, and protrudes through the plate front 306, to the inner part of the drum 302, to guide the product flow to the drum.
[0090] Figure 4 is another example illustration isolated in cross section of drum 302 of Figure 3, showing the main section 304 and the front and rear plates 306 and 308 in more detail. Sections 304, 306 and 308 can be connected or permanently mounted to each other by means of the screw connections 402. The face plate 306 is designed in the form of a cone, which comprises a central opening 404, that is, the face plate 306 comprises a collar angled out 406, its concentric inner flange 408 being displaced from outer flange 410 (connecting to main section 304), with the displacement being projected along an axis 412 of drum 302.
[0091] The main section 304 of drum 302 can be implemented as a single wall, as shown in Figure 4, or at least in part as a double wall with a solid (internal) wall, to transport the particles during loading and drying by freezing. The various aspects that can be related to particle transport were discussed in detail for task 116 in Figure 1.
[0092] With reference to Figures 3 and 4, the opening 404 provides a protrusion of the loading funnel 310 from the transfer section 208 to the drum 302, without coupling with them. With respect to at least the size of the opening 404, the front plate 306 is adapted to provide loading of the drum 302, according to task 128, as described with reference to Figure 1.
[0093] In certain embodiments, the rear plate 308 is formed similar to the front plate 306 as an open cone, with the collar 414 comprising an outward angled internal flange 416, displaced to the outer flange 418 along the axis of symmetry 412. The back plate 308 is further illustrated in Figure 5 in the form of a view from the top on the plate 308, along the axis 412, shown in Figures 3 and 4. The internal flange 416 of the plate 308 covers the opening 420, which (as can be seen) seen in Figure 4) can be similar in size to the opening 404 of the front plate 306. In fact, in cases where a maximum opening, to provide vapor permeability, it is necessary according to tasks 130 and 132 (Figure 1) , the maximum size of a single central opening 404 and 420 on the front plates 304 and rear 306, respectively, being limited only by the desired load capacity of the drum 302.
[0094] To keep the particles inside the drum 302, the size of the openings 404 and 420 in the front and rear plates 306 and 308 is sufficiently limited. In some embodiments, both the front and rear plates 306 and 308 are provided with a collar 406 and 414, respectively, with the collars having a width 426, which is measured perpendicular to the horizontal axis of rotation 412, as shown in Figure 4. The width 426 should be understood as the depth of the rotating drum oriented essentially horizontally 302, with the objective of determining a maximum level of filling of the bulk product. Therefore, the width or depth 426 has to be selected as discussed with respect to tasks 118 and / or 120 of Figure 1, to provide a desired batch size, and for tasks 130 and / or 132, so that the openings 404 and 420 provide a desired permeability, sufficient to avoid strangled flow limitations.
[0095] The back plate 308, as shown in Figures 4 and 5, can optionally be manufactured as a separate structure, for permanent assembly or removable in other components of the drum 302, such as the main section 304. For example, a drum can be equipped with a plate, taken from a set of differently designed back plates, according to a support, a desired number and types of connectors, permeability for sublimation vapor, level of particle filling, etc. Additionally or alternatively, faceplate 306 can be provided as a separate entity.
[0096] The front plates 308 and / or rear 306 may (m) comprise means, such as fins, guide funnels, etc., to contribute to the mixing and / or transport of the particles inside the drum, and / or to discharge drum particles, etc.
[0097] With generic reference to the embodiment of the freeze dryer 212 housing the rotating drum 302, illustrated in Figures 2 - 5, the vacuum chamber 212 is generally operative to provide a processing volume 314, during a freeze drying process. The processing volume 314 comprises a part 316 internal to the drum 302 and a part 318 external to the drum. As the drum 302 is included entirely within the processing volume 314, the task of providing vacuum conditions, as well as providing closed conditions (sterility and / or restraint), are assigned to the vacuum chamber 212 (and the connection unit 424 in the case of a hollow shaft 312, discussed further below).
[0098] In some embodiments, the drum 302 is supported (only) by the axis 312 inside the vacuum chamber 212. The support shaft 312 itself is supported by the bearing 226 (view projected in Figure 2), 320 (view in cross section of Figure 3). Sealing is necessary for the axis of rotation to pass through the vacuum chamber, in which the vacuum trap 228 and 322 is provided to maintain airtight closure of the processing volume 314 with respect to an environment 230. The vacuum chamber 228 and 322 is maintained under low vacuum conditions (below those of the processing volume 314) in the event of a leakage of the bearing 226, which prevents contamination of the processing volume 314.
[0099] A drive mechanism shown schematically 324 provides a controllable rotation of the axis 312. By means of a rigid assembly of the axis 312 with the drum 302, through the connection unit 424, the rotation is transmitted to the drum 302. The axis 312 is hollow, in which an internal volume 326 of the axis 312 can be used to guide the connecting lines, such as a circuitry, a pipe, etc., for exemplary purposes such as providing a heating medium, a cooling medium , a cleaning means and / or a sterilization means to the drum 302, provide power supply and / or signal lines for monitoring the equipment, arranged in association with the drum 302 (such as temperature probes, humidity probes, etc. .).
[00100] The connection unit 424 is prepared for rigid and permanent connection of the drum 302 to the axis 312, thus constituting a simple means of providing general support of the drum, transmitting rotation to the drum, and providing a fixed or adjustable inclination of the drum. drum (task 126 discussed with reference to Figure 1). Figures 4 and 5 show a connection unit 424 with four connectors 428 and 502 - 508, in which, for example, connectors 502 and 506 can be provided for connecting the pipe to guide a cooling and / or heating medium for o and the drum. Connector 508 can be used to connect a pipeline, to supply a cleaning / sterilization medium to drum 302, and connector 504 can be used to connect the sensor lines. Connectors 428 are adapted for connection on the corresponding connection lines on both sides, that is, towards the inner part 326 of the shaft 312, and towards the other components of the drum 302. In the case where the inner part 326 of the shaft 312 is considered external to the processing volume 314, the connection unit 424, when mounted on the axis 312, preferably provides an airtight seal, which includes that the connectors 428 provide airtight closure of the processing volume 314, in a closed conditions, including at least one sterility protection in the processing volume 314 and to provide restraint. The connectors optionally seal any or all of the connection lines, such as plumbing, piping, power supply and similar circuitry.
[00101] As shown in the exemplary embodiment illustrated in Figure 3, by means of an angle 328 of the axis 412 of the drum 302, with respect to a horizontal line 329, the drum 302 can be tilted (or tilted) permanently, which can be, for example, provided to implement the self-cleaning (CiP) and / or self-sterilizing (SiP) properties for drum 302. Other potential benefits from slope 328 include, but are not limited to, the tendency for charged particles to be collected near the opening 404 of plate 306 for discharge, etc. The inclination of the drum 302, if present during loading and / or freeze drying, tends to limit the loading capacity of the drum 302 somewhat. This can govern the design of the opening 306 so that it is smaller than the opening 420 in the back plate. 308.
[00102] The openings 404 and 420 serve as ventilation holes for reaching tasks 130 and 132 (see Figure 1), to allow the passage of sublimation steam out of the 302 drum. Compared to a conventional drum, with only a loading opening of the same (or approximately the same) size on a faceplate, the drum 302 can be configured to provide twice the opening available to vent the steam, for the same maximum fill level 426.
[00103] For the rear plate 308, illustrated in the figures, the requirements of providing vapor permeability, while connecting to the axis 312 and at the same time providing sufficient mechanical stability to the drum, were achieved by properly designed bars 422, and by the connection unit 424 being displaced from the opening 420, so that the opening 420 is entirely available to allow the passage of sublimation vapor. With regard to the requirement of obtaining a secure connection on the support shaft 312, the bars 422 and the connection unit 424 are adapted for the design of relevant parameters, such as the weight of the drum 302 and the desired rotational speeds, and the like. Thus, instead of four bars 422, as shown in Figure 5, more or less bars can be provided in other embodiments. Similarly, the connection unit 424 can be designed larger or smaller in size (also, for example, in response to a desired number of connectors), and also its displacement can be adjusted according to the support requirements versus the permeability requirements.
[00104] Although the openings 404 and 420 are illustrated as being of similar sizes in Figure 4, in other embodiments single central ventilation holes are provided in the front and rear plates, respectively, which differ in size. For example, aperture 420 can be designed smaller or larger than aperture 404. According to specific embodiments, the size of aperture 420 can be designed depending on the desired maximum fill level 426, a necessary mechanical stability of the back plate 308 , etc. The requirement for steam permeability must also be considered. In this respect, the relative flow routes of the sublimation steam from each of the openings 420 and 404, respectively, to the vacuum pump (that is, through the processing volume 318 towards the opening 332 of the tube 216) must be considered. For example, for the freeze dryer configuration illustrated in Figures 2 and 3, the water vapor flow path from holes 420 and 404, in the direction of opening 332, is of uneven length. This is illustrated for the sake of clarity in Figure 4, with arrow 430 indicating a flow path from ventilation hole 420 towards the opening 332, and arrow 432 indicating a flow path from the ventilation hole 404 towards the opening. 332.
[00105] Although the present invention is not intended to be limited to any or any mechanisms, it is considered that the uneven length of flow routes 430 and 432 may result in a tendency for opening 420 to be located closer to the pump. vacuum compared to aperture 404, which is more prone to strangled flow conditions than aperture 404. In view of this potential observation, drum 302 can be optionally adapted by increasing the size of aperture 420, compared to the size of the opening 404. In preferred embodiments, increasing the size of the opening 420 does not reduce the maximum filling level 426, in view of the slope 328 of the drum 302, as exemplified in Figure 3.
[00106] In other embodiments, when ventilation holes of the same size are desired, an exemplary configuration is indicated in Figure 4 by dashed line arrows 431 and 433. In this embodiment, the connection to the vacuum pump is arranged so that the lengths of the flow path (and its curvatures), from the openings 420 and 404, are more or less the same. With reference to the configuration illustrated in Figure 3, the tube 216 will, for example, connect with the vacuum chamber 212 in the center from below or from above, as appropriate.
[00107] According to other exemplary embodiments, one or more sections of collar 414 can be made permeable. To maintain the desired maximum filling level, a mesh or fabric material can be provided in the corresponding collar sections in this regard. Generally, the openings in the mesh or fabric should not be larger than necessary, to keep at least the particles with a minimum desired size (for example, microparticles) inside the drum, which may be easier to reach for essentially round micropellets compared to irregularly formed microgranules.
[00108] In some embodiments, one or more elements of stability, similar to bars 422, are provided, which extend to the flange 418 of the back plate 308. One or more sections of one or more collars 414 are replaced by a mesh or tissue, as discussed above. The mesh or fabric can be stretched or crossed between the respective bars. Although the mesh / fabric cannot provide this mechanical stability, it operates to keep particles inside the drum.
[00109] In other embodiments, mechanical stability is provided by the (rear) plates, which comprise an arrangement of openings, for example, a model of openings (with sizes larger than that of the particles, that is, without being a mesh), in addition to or as an alternative to a central ventilation hole. The openings may comprise holes, cracks or cuts. In one example, cracks can be made up of the free spaces between the various bars at a central point, similar to the spaces between the spokes of a bicycle wheel, attached to a central hub. The figures show the drum 302 being equipped with the central connection unit 424, for connection with the support shaft 312. Other embodiments comprise two or more of these connection units, for connection, for example, with a corresponding multiple number of bars, extending from or forming a support axis.
[00110] The openings 404 and 420 in the front and rear plates 306 and 308, respectively, are described as being of fixed size / diameter. In other embodiments, the front and / or rear plates comprise openings, such as central ventilation holes, having an adjustable size / diameter. For example, in certain embodiments, a drum is provided with fixed openings, which can be temporarily covered by a membrane, cover, mesh or fabric, etc., where the level of coverage can vary between full coverage, partial coverage and no coverage. . For example, a flexible or resilient fabric can be used and, consequently, stretched or crossed, if necessary, according to the desired level of filling, inclination of the drum and / or as necessary to avoid strangled flow conditions (for example, in cases in which the fabric is not, or is only partially permeable to, sublimation vapor). Generally, permeable areas, such as ventilation holes, are preferably automatically controllable, and / or can be prepared manually for various production operations. A drum with adjustable and optionally controllable permeability will provide improved flexibility with respect to the applicability of the drum, for example, for different batch sizes, etc.
[00111] Both the front 404 and rear 420 plates can be configured as being single-walled, as illustrated, or as being double-walled, or in any combination of configurations, for example, even though an area of a plate may be single wall, another area of a plate can be double-walled. In an exemplary embodiment, a first circumferential collar, with a greater radius with reference to a central symmetry axis, comprises a double-walled structure, including heating and / or cooling equipment and cleaning / sterilization equipment, while a second circumferential collar is arranged, with a smaller radius, and comprises a single wall structure, without any other equipment for heating, etc. The inner collar then comprises a mesh or other vapor permeable structure, adapted to retain particles within the drum, while the outer collar may be impermeable.
[00112] Figure 6 provides a schematic illustration of several design options, which are considered for the connection arrangement, between a drum 600 and a support shaft 602, in which the drum 600 is shown comprising a back plate 604 and a main section 606, and connects to the shaft 602 by the back plate 604. In one embodiment, the upper part of Figure 6 shows the bars 608 forming part and extending from the shaft 602, for connection with multiple connection units 610 and 611, arranged on the back plate 604, where the back plate 604 is shown, in this case, extending laterally perpendicular from the axis of rotation / symmetry 616, but can also extend laterally at acute or obtuse angles. Depending on the arrangement of the connection units 610 in one or more circles and / or in another model on the outer surface of the back plate 604, permeable areas can be distributed over the back plate 604, taking into account the desired filling level.
[00113] In one example, the connection units 610 are provided circumferentially along the periphery of the back plate 604, that is, the connection units 610 are arranged in a solid collar, while the inside of the back plate comprises a or more recesses or openings, which function as ventilation holes. Any types of connecting lines 612, such as a power source, signal lines, piping, plumbing, etc., can extend along (inside) bars 608 towards drum 600.
[00114] In the lower half of Figure 6, several design options are illustrated for bar shapes of a back plate or of a main body of the back plate itself. The support shaft 602 is mounted on a central connection unit 614. The profiles 622 - 632, which extend between the connection unit 614 and the flange 618/619/620, are intended to illustrate the possible forms of corresponding back plates , in which the shapes can also vary according to the displacement of the flange 618, 619 and 620 along the axis 616, in relation to the connection unit 614. In cases where the drum 600 is used within a vacuum, that is , in the absence of substantial pressure differences inside and outside the drum, there is no particular related requirement for mechanical stability of the drum.
[00115] The straight profile of the bar / back plate 628 coincides with the embodiment shown in Figures 3 - 5. Other configurations, such as 622 and 624, may also comprise a straight profile, but differ in displacement. Profile 624 shows no displacement, while profile 622 has a negative displacement, that is, shaft 602 extends to drum 600 with respect to main section 606. This last design option offers potentially great vapor permeability, due to the large area available to provide permeability, while the load capacity of the drum is essentially undisturbed by the 602 axis, which projects towards the 600 drum. additional support brackets between shaft 602 and main section 606.
[00116] Keeping the displacement 618 fixed, in addition to the straight profile 628, other profiles, for example, curved can be considered as exemplified in Figure 6 with concave profiles 616 or convex 630, 632. The curved profiles provide greater areas of the openings permeable to sublimation vapor, and thus can act to reduce vapor discharge velocities, in which steam flows not necessarily parallel to axis 616, but in arbitrary directions.
[00117] It should be noted that two or more of these design options, for example, those illustrated with profiles 626 - 632 can be combined, which provides greater flexibility with respect to a large opening, while providing sufficient mechanical stability, as well as a secure support of the drum by the support shaft.
[00118] Figure 7 is a flow chart illustrating an operation 700 of the freeze dryer 204, including drum 302 of Figures 2 - 5. Generally, the freeze dryer 204 can be employed in a process for the bulk production of dry particles by vacuum freezing (702). In step 704, the freeze dryer 204 is fed with particles. Specifically, the particles are fed through the transfer section 208 to the drum 302. The particles being freeze-dried are fed to the drum, and the loading process continues until a desired filling level, such as the maximum filling level 426 is reached. To prevent agglomeration of the frozen particles fed, the drum 302 is preferably rotated during the loading procedure.
[00119] In step 706, the charged particles are freeze-dried. In preferred embodiments, the freeze drying process is controlled (step 708), in order to maximize the sublimation of steam, and thereby minimize the drying time, while preventing particles from being removed from the drum. The 302 drum is equipped with the optimized openings 404 and 420, which act as ventilation holes, sufficient to keep the sublimation vapor flow speeds below a critical limit for particle loss, that is, to avoid the conditions referred to as limitations strangled flow. However, in most other batches, the process can be activated close to, but slightly below, strangled flow conditions. The specific processing conditions (processing regimes) depend on the selected product specifications. For example, a small loss of microparticles, with sizes below a minimum limit, can be tolerated or even considered beneficial in some cases. Even if the efficiency of the process has been reduced to avoid particle loss (excessive loss), the use of the optimized drum devices, described in this specification, nevertheless lead to processing efficiencies above what could be achieved with the conventional drum designs.
[00120] In step 710, the drying process is finished, that is, the batch of product reaches the desired dryness level. The particles are then discharged from drum 302 and removed from the dryer by freezing 204 through transfer section 210 to filling station 206, for filling into final containers. In step 712, process 700 is terminated, for example, by performing cleaning and / or sterilization (for example, CiP and / or SiP) of the freeze dryer 204, including vacuum chamber 218 and rotary drum 302.
[00121] The embodiments of the devices, according to the invention, can be used for the generation of sterile, lyophilized and uniformly calibrated particles, such as a bulk mass. The resulting product can be free-flowing, dust-free and homogeneous. This product has good handling properties and can be easily combined with other components, in which the components may be incompatible in a liquid state, or only stable for a short time, and thus otherwise unsuitable for conventional techniques of freeze drying.
[00122] Products resulting from freeze dryers and processing lines, equipped according to the invention, can comprise virtually any formulation in liquid or slurry form, which is also suitable for conventional freeze drying processes (for example , shelf type), for example, monoclonal antibodies, protein-based APIs, DNA-based APIs, cell / tissue substances, vaccines, APIs for oral dosage forms such as APIs with low solubility / bioavailability, forms of oral dosing of rapidly dispersible solids such as ODTs, orally dispersible tablets, adhesion-filled adaptations, etc., as well as various products from fine chemicals and food industries. In general, suitable fluid materials include compositions that are receptive to the benefits of the freeze-drying process (e.g., greater stability, once freeze-dried).
[00123] Although the present invention has been described in relation to several of its embodiments, it should be understood that this description is for illustrative purposes only.
[00124] The subjects of the European patent application EP 11 008 109.81266, are listed below for the purpose of completeness:
[00125] A rotating drum for use in a vacuum freeze dryer for the bulk production of freeze-dried particles, in which: the drum comprises a main section, terminated by a front plate and a rear plate; wherein the rear plate is adapted for connection to a support rotation axis for rotating support of the drum; and the back plate is permeable to sublimation vapor from freeze drying of the particles. 2. The drum according to item 1, in which the drum is adapted for use inside a vacuum chamber of the freeze dryer. 3. The drum according to item 1 or 2, in which the faceplate is permeable to sublimation vapor from freeze drying of the particles. 4. The drum according to any of the previous items, in which the permeability of at least one of the back plate and the front plate is adapted in order to avoid the limitations of strangled flow, during a freeze drying process. 5. The drum according to item 3 or 4, in which the permeability of the back plate and the permeability of the front plate are adapted relative to each other, according to the respective extensions of the flow routes of the sublimation steam to a vacuum, provided to maintain vacuum inside the vacuum chamber. 6. The drum according to any of the previous items, in which the back plate comprises at least one ventilation hole, to vent the sublimation steam from the rotating drum. 7. The drum according to any of the previous items, in which the back plate comprises a mesh, which is permeable to the sublimation vapor. 8. The drum according to any of the previous items, in which the back plate is adapted for connection to the support shaft by means of support bars extending laterally. 9. A back plate for a rotating drum, for use in a vacuum freeze dryer for the bulk production of freeze-dried particles, in which: the drum comprises a main section, terminated by a front plate and a back plate; and wherein the backing plate is adapted for connection to a support axis of rotation for rotating support of the drum; and the back plate is permeable to sublimation vapor from freeze drying of the particles in the rotating drum. 10. A device comprising a rotating drum, according to any of items 1 to 8, and a support axis of rotation mounted on the drum. 11. The device according to item 10, in which the support axis is a hollow axis of rotation. 12. A freeze dryer for the bulk production of freeze-dried particles under vacuum, the freeze dryer comprising: - a rotating drum for receiving the frozen particles; and - a stationary vacuum chamber housing the rotating drum, the drum comprising a main section, terminated by a front plate and a rear plate; wherein the rear plate is connected to a support axis of rotation for rotating support of the drum; and the back plate is permeable to sublimation vapor from freeze drying of the particles. 13. The freeze dryer according to item 12, in which the vacuum chamber is adapted for closed operation. 14. A processing line for the production of freeze-dried particles under closed conditions, the processing line comprising a freeze dryer according to item 12 or 13. 15. A process for the bulk production of freeze-dried particles under vacuum, performed using a freeze dryer according to item 12 or 13, in which the freeze drying step of the particles in a freeze dryer rotary drum comprises controlling the flow of sublimation steam out of the drum rotating, by means of a permeable back plate and, optionally, by means of a permeable front plate, so that the particles are trapped inside the drum.

权利要求:
Claims (15)
[0001]
1. Rotary drum (302) for use inside a vacuum chamber (212), in a vacuum freeze dryer (204), for the bulk production of freeze-dried particles, the drum (302) being adapted to keep the particles in the drum (302) during freeze drying, and the drum (302) is in open communication with the vacuum chamber (212) and comprises a main section (304), terminated by a front plate ( 306) and a back plate (308); and the back plate (308) is adapted for connection with a support rotation axis (312) for rotating support of the drum (302), characterized by the fact that the back plate (308) is permeable to the sublimation steam of drying by freezing the particles.
[0002]
Drum (302) according to claim 1, characterized in that the drum (302) is adapted for use within a vacuum chamber (212) of the freeze dryer (204).
[0003]
Drum (302) according to claim 1 or 2, characterized in that the front plate (306) is permeable to sublimation vapor from freeze drying of the particles.
[0004]
Drum (302) according to any one of claims 1 to 3, characterized in that the permeability of at least one of the back plate (308) and the front plate (306) is adapted in order to avoid limitations of strangled flow, during a freeze-drying process.
[0005]
Drum (302) according to claim 3 or 4, characterized in that the permeability of one of the back plate (308) and the front plate (306) is adapted relative to the permeability and the extension of the flow path ( 430, 432) of the other of the back plate (308) and the front plate (306), which is the extension of a flow path (430, 432) of sublimation steam from one of the back plate (308) and the front plate (306) to a vacuum pump, provided to maintain vacuum within the vacuum chamber (212).
[0006]
Drum (302) according to any one of claims 1 to 5, characterized in that the rear plate (308) comprises at least one ventilation hole (420) for venting the sublimation steam from the rotating drum ( 302).
[0007]
Drum (302) according to any one of claims 1 to 6, characterized in that the rear plate (308) comprises a mesh, which is permeable to sublimation vapor.
[0008]
Drum (302) according to any one of claims 1 to 7, characterized in that the rear plate (308) is adapted for connection to the support shaft (312) by means of support bars extending laterally (422).
[0009]
9. Back plate (308) for a rotating drum (302), as defined in any one of claims 1 to 8, for use in a vacuum freeze dryer (204) for the bulk production of freeze-dried particles, characterized by the fact that the drum (302) comprises a main section (304), terminated at a rear end by a rear plate (308).
[0010]
10. Device characterized by the fact that it comprises a rotating drum (302), as defined in any of claims 1 to 8, and a support axis of rotation (312) mounted on the drum (302).
[0011]
Device according to claim 10, characterized in that the support axis (312) is a hollow axis of rotation.
[0012]
12. Freeze dryer (204) for the bulk production of freeze-dried particles under vacuum, the freeze dryer (204) comprising a rotary drum (302) according to any one of claims 1 to 8, to receive frozen particles; and a stationary vacuum chamber (212) housing the rotating drum (302), characterized by the fact that the rear plate (308) is connected with a support axis of rotation (312) for rotating support of the drum (302).
[0013]
Freeze dryer (204) according to claim 12, characterized in that the vacuum chamber (212) is adapted for closed operation.
[0014]
14. Processing line (200) for the production of freeze-dried particles under closed conditions, the processing line (200) characterized by the fact that it comprises a freeze dryer (204) as defined in claim 12 or 13.
[0015]
15. Process (700) for the bulk production of freeze-dried particles under vacuum, carried out using a freeze dryer (204) as defined in claim 12 or 13, with a rotary drum (302) as defined in any one of claims 3 to 8, characterized in that the freeze drying step of the particles in a rotating drum (302) of the freeze dryer (204) comprises controlling the flow of sublimation steam out of the rotating drum ( 302), by means of a permeable back plate (308) and by means of a permeable front plate (306), by adapting the permeability of one of the back plate (308) and the front plate (306) relating to permeability and extension of the flow path (430, 432) of the other of the back plate (308) and the front plate (306), which is the extension of one flow route (430, 432) of sublimation steam to the other of the back plate (308) ) and the front plate (306) to a vacuum pump, provides it is possible to keep the vacuum inside the vacuum chamber (212), so that the particles are trapped inside the drum (302).

类似技术:

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公开号 | 公开日 | 专利标题

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BR112014008151B1|2021-02-23|rotating drum, back plate for a rotating drum, device, freeze dryer, processing line and process for the bulk production of freeze-dried particles

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US20200109896A1|2020-04-09|Process line for the production of freeze-dried particles

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KR101512608B1|2015-04-15|Process line for the production of freeze-dried particles

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JP6077586B2|2017-02-08|Method for producing freeze-dried particles by freeze-drying

同族专利:

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公开号 | 公开日

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CO6920285A2|2014-04-10|

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JP5766885B2|2015-08-19|

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KR20140091541A|2014-07-21|

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EP2578976A1|2013-04-10|

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US9347707B2|2016-05-24|

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KR101553186B1|2015-09-14|

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UA110551C2|2016-01-12|

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JP2015500973A|2015-01-08|

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CN103917840B|2016-05-18|

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MX343812B|2016-11-24|

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EP2764310A1|2014-08-13|

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AU2012320849B2|2015-05-14|

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EA026264B1|2017-03-31|

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BR112014008151A2|2017-04-11|

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WO2013050157A1|2013-04-11|

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PE20141980A1|2014-12-19|

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MY151766A|2014-07-02|

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US20140373383A1|2014-12-25|

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MX2014004045A|2014-08-01|

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AU2012320849A1|2014-05-15|

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SG11201400627QA|2014-05-29|

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IL231850D0|2014-05-28|

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PL2764310T3|2017-03-31|

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HK1199655A1|2015-07-10|

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ES2608477T3|2017-04-11|

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CR20140155A|2014-10-30|

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CA2849790A1|2013-04-11|

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CN103917840A|2014-07-09|

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EP2764310B1|2016-11-23|

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EA201490741A1|2014-11-28|

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ZA201401806B|2015-05-27|

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CA2849790C|2017-03-28|

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CN111964392B|2020-08-08|2021-11-30|江苏同正机械制造有限公司|Fly ash drum type dryer adopting natural gas for heating|

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RU207164U1|2021-08-09|2021-10-14|Федеральное государственное бюджетное образовательное учреждение высшего образования Астраханский государственный технический университет, ФГБОУ ВО «АГТУ»|ROTARY DRYER|

法律状态:
2018-12-11| B06F| Objections, documents and/or translations needed after an examination request according art. 34 industrial property law|

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2020-01-28| B06U| Preliminary requirement: requests with searches performed by other patent offices: suspension of the patent application procedure|

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2020-12-15| B09A| Decision: intention to grant|

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2021-02-23| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 04/10/2012, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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EP11008109.8A|EP2578976A1|2011-10-06|2011-10-06|Rotary drum for use in a vacuum freeze-dryer|

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EP11008109.8|2011-10-06|

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PCT/EP2012/004163|WO2013050157A1|2011-10-06|2012-10-04|Rotary drum for use in a vacuum freeze-dryer|

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